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Chemical Dosing Systems

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Chemical Dosing Systems

Chemical Dosing Systems

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Chemical Dosing Systems

In dosing systems, different methods are used depending on the flow rate, type of chemical or pressure. In this sense, we need to open a special parenthesis to chemical dosing systems because of the advantages it creates. Chemical dosing systems are a frequently used, practical and effective option. Admittedly, dosing is a very delicate process. Just like in water treatment, it has a very important place in the chemical industry. Chemical dosing pumps, chemical preparation tank and other fittings must be produced in a quality manner. In addition, when choosing a dosing pump, one should act according to the characteristics, flow rate and operating logic of the water to be dosed.

It is known as the systems used in the dosing processes of different chemicals in many sectors. It is aimed to change the fluid conditions and properties precisely. It is difficult to talk about a single use here. These systems have a great function in terms of dosing chemicals in heating or cooling systems, waste water treatment, cosmetics, food, textile industry.

What is Chemical Dosing?

In dosing processes, sensitive devices are used to a great extent. This can play an important role in determining the quality of the mix. Dosing processes are often preferred to reduce costs and increase durability. There may be some differences in dosing depending on the specific characteristics of the process or the direct raw material difference.

During chemical dosing, the chemical in the form of liquid or solid particles is intermittently incorporated into the other liquid. The liquid in question is mostly water. Depending on the purpose or area of ​​use, it directly affects the chemical dosing preference. These units provide automatic dosing of chemicals that are different from each other at the desired level. It contains chemicals that increase pH and prevent chlorine.

Where to use?

These systems respond to many needs in the industrial field. The system in question can also be used in large-volume transactions without any problems. Chemical dosing is used in disinfection systems, industrial areas, flocculation systems, chlorine dosing processes, water and waste water facilities, swimming pools, steam boiler or cooling tower applications. Chemical dosing systems are at the forefront with their usage advantages as well as the width of their usage areas.

Chemical storage tanks, measurement control devices, pulsation damper, loading valve, calibration cylinder, line filter, shut-off valve, check valve, static mixer, manometer etc. line accessories, dosing and transfer pumps are the components of these systems. It is turned into automatic systems controlled by PLC.

The chemical dosing system is designed using the necessary equipment and accessories according to the needs of the process and the given parameters and is used for a long time with high precision.

  • In cooling tower applications
  • In steam boilers
  • In swimming pools
  • In chlorine dosage applications
  • In water treatment systems
  • In the provision of chemical dosage in the industrial industry
  • In flocculation systems
  • In disinfection applications
  • It is preferred to provide liquid disinfectant dosage in disinfection applications.

Considerations in Dosing Systems

Automatic Measurement of the Dosed Chemical: The most common process among the dosing errors is dosing the dosing chemical into the water before the automatic measurement of the dosed chemical is completed. In this case, almost all of the chemical transferred to the water can be measured automatically after dosing. If the adjusted chemical amount is not seen in the water, the device will switch to the alarm level after a while.

Dosage Ratio It should not be forgotten: While the dosing systems are being installed, the proportions of the chemical that are dosed should be written on the system in an easily understandable way. In other words, the mixing ratio of the chemical with the water in the drum and the dosage pump settings should be clearly expressed.

The Percentage Setting on the Dosing Pump should not be changed: In many businesses, the water flow may be small. In this case, the amount of chemical dosage applied to the raw water will be less. Company employees who do not receive adequate training can change the percentage setting in the dosing pump by making individual comments. This will cause disruption of the chemistry process.

Dosage Tank Level Should Be Followed: Our company also makes necessary reminders while providing services on the most advanced chemical dosing systems. One of them is to check whether the chemical in the chemical canister in the dosing system is exhausted. If the level of the dosing system container drops, the dosing pump may operate, but system malfunctions may occur.

No Solid Objects Should Come into the Dosing Pump: The chemicals to be placed in the dosing can should be used after mixing with water in a separate container. If the operation is not provided in this way, solid objects coming to the pump may cause malfunction.

reason

ENSUING

CONSEQUENCES

OBJECTIVES OF

CUSTOMERS

WARRANTY AND

SUPPORT

– Remove sludge

– Improve combustion

– Bio-fouling

– Contamination and clogs

– Not satisfactiry monitoring of processes

– Significant reduction in heat transfer

– Scaling

– Premature failure of equipment

– Reducing the capacity of fuel product systems (production  systems)

– Overload of units, equipment and high energy and/or fuel consumption.

– Reduced equity and operating costs

– Increasing efficiency of the equipment

– The use of more effective programs and technologies

– Protection of equipment from various types of deposits and corrosion

– Increasing the quality of produced water

– Products warranty up to 1 year

– Field support

– 24/7 Online Support.

Our Services

Fuel Additives

parachem-production-maximization

metallic ore mining

– Coagulation and Flocculation

process management

– Dust control for safe work

Filtration aids

Grinding aids

Monitoring and control systems

Non-sulfide flotation reagents

Rheology modifiers

Scale inhibitors

Specialty dewatering aids

Viscosity modifiers

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coal mining

– Coagulation and Flocculation

process management

– Dust control for safe work

Filtration aids

Grinding aids

Monitoring and control systems

Non-sulfide flotation reagents

Rheology modifiers

Scale inhibitors

Specialty dewatering aids

Viscosity modifiers

water-treatment-waste-wastewater-purification-urban-plant-facility

PHOSPHATE & minerals

– Coagulation and Flocculation

process management

– Dust control for safe work

Filtration aids

Grinding aids

Monitoring and control systems

Non-sulfide flotation reagents

Rheology modifiers

Scale inhibitors

Specialty dewatering aids

Viscosity modifiers

water-treatment-waste-wastewater-purification-urban-plant-facility

water resources management

– RO System and raw water

pretreatment 

– Corrosion control

– Scaling and contamination 

– Bacteria and Bio-control

– Biofouling